laptop battery

laptop battery

Monday, November 17, 2008 - Tech heavyweights hope to speed the development of alternative power sources for mobile PCs

An industry standards group that includes chip makers Intel and STMicroelectronics has published a document detailing the requirements a fuel cell technology would need to power a mobile PC, the group says in a statement.

The new guidelines from the Mobile PC Extended Battery Life Working Group should help speed the development of longer lasting fuel-cell power sources for notebooks and other mobile computers, a development viewed as important for the growing popularity of Wi-Fi and other wireless Internet technologies.

The development of wireless power supplies has lagged mobile Internet efforts. Batteries still last only a few hours in notebook computers before needing a recharge, but the group says fuel cell systems could last for days.

The guidelines will help developers of fuel cells for mobile devices, such as Millennium Cell and Tekion Solutions, by outlining key technical requirements for fuel cells to work well inside a mobile PC.

The technology is available today to put a fuel-cell system inside a notebook PC, but it wouldn't be able to supply enough power for the average user, says Andy Keates, power sources enabling manager at Intel and a member of the group.

"You could build a 10-watt to 12-watt [fuel-cell] power supply now, which is fine for a PC not doing very much, like using Word," he says. But turn on the DVD player, which requires 20 watts of power, and you run into trouble.

Coming Soon?
Next year, the first external fuel-cell power sources will likely be available, Keates says, and will likely find use among people working in remote areas without reliable power, like field researchers or the military.

The main trouble with fuel-cell systems is they're too big to be put inside notebook PCs--that's why it's easier to build an external fuel cell power supply, Keates says. A fuel-cell system requires more space than a battery because it includes the fuel cell itself, as well as supporting systems similar to a car engine, like a fuel pump, cooling system, and starter battery.

Batteries require few supporting systems.

Another engineering hurdle is that fuel cells operate differently than batteries, the group says. Fuel cells provide a steady supply of power, whereas power demand in notebook computers is very uneven, driven by bursts of power demand as different parts of the notebook, like the DVD drive or hard drive, are tapped for use, the group says. The stored charge of a battery matches this kind of uneven power demand, but fuel cells need careful management.

The group takes no position on which power supply technology might win the battle for notebook supremacy, says Keates.

"The industry has a lot of opinions about which one is going to be the winner. The fuel-cell companies are very confident, but the lithium-ion battery makers point out their 15 years of service and constant improvement. It's an open race," says Keates.

The fuel-cell guidelines cover size and power issues as well as electrical, mechanical, control, thermal, environmental and regulatory aspects of fuel cell designs for mobile PCs, including those made for use inside a device, and external fuel cells.

The Extended Battery Life Working Group was formed in 2002 as a collaborative effort to lower barriers for new power technologies aimed at mobile PCs. It includes PC-related companies such as Microsoft, Dell, and laptop contract manufacturer Quanta Computer, as well as battery and fuel cell developers. It took the group six months to develop the fuel-cell specifications, Keates says.

some battery list here:Aspire 1300 ,Aspire 1410 , Aspire 1680 , TravelMate 4000 , LCBTP03003 , BATCL50L ,BTP-43D1 , A1175 , A1185 , M9324 , M8403 , M7318

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Saturday, October 11, 2008 - Notebook battery maintenance

Notebook from the birth of the day, the VGP-BPS5 battery on the controversy has never stopped, because the use of persistent notebook is a very important technical indicator, and battery capacity of the notebook's decision this important indicator. Because of technical reasons, the battery capacity will be affected by the use of the frequency-to-earth habits and the use of the storage environment and other factors to reduce or loss. In the end how can we maximize the use of the battery to play the effect of extending the battery life of it?

Many users of laptop batteries for use just to stay in the primary stage, how to protect the battery as well as the rational use of all batteries do not know. Whenever these big customers to complain about battery life is too short or long battery life is not at the same time is first of all carefully from the normal use of their own look for the reasons for this? Of course, these two problems caused by the vgp-bps5 battery does not rule out the reasons for their quality, but the vast majority of the current situation, improper use of man-made is a very common phenomenon.

Here are a few common errors in the future when the battery should pay attention to it! (Without all that for now the most commonly used lithium-ion battery)

For the first time the use of batteries, three times before the need to charge 12 hours?
This is totally unnecessary. Because the laptop has improved power management circuits and charging management system, when the battery reached saturation, the control circuit will automatically switch to the open state, so even if the charge is a long time to no avail.

In order to prevent the memory effect, should it run out of electric charge it?
Every time charge of vgp-bps5 battery discharge before it is not necessary, but also harmful, as they had proved the depth of discharge the battery life will reduce unnecessary, when the proposal to use about 10% of the battery can be recharged when the. When the battery, of course, there are still more than 30% of electricity when it would be better not to charge, because the memory effect is real.

Insert AC, the battery should be to win in order to prevent repeated charge and discharge it?
I suggest that is: do not have to. You might get lithium-ion battery discharge natural to refute me, saying that if the natural discharge after the battery if there is access to power will be reduced by repeatedly charging and discharging of the battery life. I give you a "no" answer to the following reasons:
1. Notebooks now have the power control circuit design of the features: When the battery is 90% (as most of the HP models) or 95% of the charge will be, and to achieve this through the natural discharge capacity of 2 hours a week , I would say when the batteries do not have to idle for about a month to complete in order to maintain the battery charge and discharge capacity at this time you should be concerned about the battery should be about training the body and not be left idle after the re-charge;
2. Even if the battery "unfortunate" was once again charge, the loss will not be brought about by the long period of time than the battery consumption caused by the large decline in the number.
3. Your data than you or your VGP-BPS5 notebook batteries are much more valuable, not only power all of a sudden you have a notebook injury, is unable to restore the data it is too late to regret the.

Long-term need to preserve battery power is full of it?
Read the following table on this clear: (percentage of saturation at the time of the initial value of the relative percentage)
Storage temperature of 40% of the state-of-charge 100% state of charge
0 degrees 98% (after one year) 94% (after one year)
25 degrees 96% (after one year) 80% (after one year)
40 degrees 85% (after one year) 65% (after one year)
60 degrees 75% (after one year) 60% (3 months)
It is clear that if the long-term preservation of the battery, as far as possible on the dry and low temperature environment so that the remaining battery power in about 40% of the ideal, of course, should be the best month to come up with a VGP-BPS5 battery that can ensure a good save battery , Also would not let the loss of full electricity and cell damage.

As far as possible in how to use the notebook to extend the use of time?
1. To reduce the brightness of the screen. However, large-screen LCD power consumption, reduce the brightness can be used to extend the time;
2. PowerPlay and open SpeedStep power-saving features, and so on. Now the notebook and display processor chips have a lower frequency and voltage to extend the use of the function of the time, open the corresponding options can significantly extend the battery life;
3. The use of hard disk drive and the deceleration of the software. If NERO DriveSpeed, PowerBooster software can reduce the drive, hard disk drives, such as speed, can effectively reduce the power consumption of vgp-bps5 notebook;
4. Make the best use of standby, sleep and other functions. When a longer period of time do not have a computer that allows notebook standby or hibernation, both to save power and extend the service life of the computer

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Friday, August 22, 2008 - can improve efficiency and allow charging high current fast charge

1899, Waldmar Jungner in the open-type nickel-cadmium batteries, the first to use a nickel plate, almost at the same time, Thomas Edison invented the electric car for the nickel-iron battery. Unfortunately, because these alkaline batteries at the time of the plate material than other batteries for the village much more expensive materials, practical application has been greatly restricted.

     Later, Jungner the nickel-cadmium batteries after several important improvements, performance improved significantly. One of the most important improvement in 1932, scientists began in the nickel batteries in the use of the active substance. They will be active substances into the porous nickel plate, then nickel metal plate into crust. Nickel-cadmium battery development of another important milestone in the history of the 1947 seal of the successful development of nickel-cadmium batteries. In such a battery, the chemical reactions do not have to emit gases can be combined in the internal battery. Sealed nickel-cadmium battery successful development of the nickel-cadmium batteries on the application of greatly increased.

     Sealed nickel-cadmium battery high efficiency, long life cycle, the energy density, small size, light weight, compact, and does not require maintenance, in industrial and consumer products have been widely used.

     With the development of space technology, people have the power requirements of getting higher and higher. The mid-1970s, the United States has succeeded in the development power, light weight, long life, low-cost nickel-metal hydride batteries, and in 1978 succeeded in such batteries used in satellite navigation, nickel-hydrogen batteries and nickel-cadmium batteries with the volume of Than, the capacity can be doubled, but not the heavy metal cadmium pollution problems. Its work and nickel-cadmium battery voltage identical to working life are generally quite, but it has a good charge and have a discharge performance. In recent years, the nickel-metal hydride batteries worldwide attention, an endless stream of new technologies. Nickel-hydrogen battery has just come out, it is necessary to use high-pressure hydrogen storage containers, but people used to store metal hydride hydrogen, which made a low-voltage nickel-hydrogen batteries and even atmospheric pressure. 1992, the Japanese company Sanyo monthly capacity of 2 million nickel-hydrogen batteries. Currently has more than 20 domestic units to develop and produce nickel-hydrogen batteries, nickel-hydrogen batteries of domestic properties has reached the international advanced level.

Battery parameters

     Battery of the five main parameters: the battery capacity, nominal voltage, internal resistance, the discharge termination voltage and end-of-charge voltage. Battery capacity is usually used Ah (the) said, 1 Ah is in the 1 A discharge under the current one hour. Battery units within the number of active substances containing the decision to charge the battery unit volume and the content of active substances from the battery to use the material and size of a decision, therefore, usually battery size is, the higher capacity. Battery capacity and a parameter is related to the battery charge current. The battery charge current rate is usually used charging that C, C batteries for the rated capacity. For example, with 2 A current of 1 Ah batteries, charging rate is 2 C; Similarly, with 2 A current of 500 mAh battery charge rate is 4 C.

     Battery mint, are among the potential negative difference as the nominal battery voltage. Nominal voltage from the plate electrode potential of the electrolyte concentration and the internal decision. When the ambient temperature, the use of time and changes in working conditions, the output voltage of the battery unit slight changes, in addition, the output voltage batteries and battery power is left to a certain extent relations. Unit nickel-cadmium battery nominal voltage of about 1.3 V (but generally considered to be 1.25 V), nickel-hydrogen battery unit of nominal voltage of 1.25 V.

     The resistance of the battery plate in the decision-flow resistance and the resistance. In charge and discharge process, the resistance is the same plate, but the resistance will ion flow with the electrolyte concentration of charged ions and neutral change.

     Battery fully charged, a panel of active substances has reached saturation point, to continue charging, the battery voltage will not rise, then known as the voltage charge termination voltage. Nickel-cadmium battery of end-of-charge voltage of 1.75 ~ 1.8 V, nickel-hydrogen battery charge termination voltage of 1.5 V.

 

Table 1-1 nickel-cadmium battery discharge rate different from the termination voltage discharge


     Discharge termination of the battery voltage is allowed to discharge when the minimum voltage. If voltage is lower than the termination voltage discharge to discharge the battery, battery voltage at both ends will rapidly declining, a depth of discharge, so that a panel formed in the normal charge of the product when it difficult to resume, thus affecting the life of the battery. Discharge termination voltage and the rate on discharge. Nickel-cadmium battery voltage discharge and termination of the relationship between the discharge rate as listed in Table 1-1, nickel-hydrogen battery voltage discharge general provisions for the termination of 1 V.

Nickel-cadmium batteries principle

     Nickel-cadmium battery cathode materials for nickel hydroxide Asia-graphite and a mixture of negative material for the sponge-like cadmium powder and cadmium oxide powder, the electrolyte is usually sodium hydroxide or potassium hydroxide solution. When the temperature is high, the use of density of 1.17 ~ 1.19 (15 ‘ζ) of sodium hydroxide solution. When the temperature is low, the use of density of 1.19 ~ 1.21 (15 ‘ζ) of potassium hydroxide solution. -15 ‘ζ in the following, the use of density of 1.25 ~ 1.27 (15 ‘ζ) of potassium hydroxide solution. To take into account low-temperature performance and ability to maintain the charge, sealed nickel-cadmium batteries used density of 1.40 (15 ‘ζ) of potassium hydroxide solution. In order to increase battery capacity and cycle life, usually in the electrolyte by adding a small amount of lithium hydroxide (about a litre of electrolyte and 15 ~ 20 g).

     Nickel-cadmium rechargeable batteries, the cathode active material into a plate of nickel hydroxide] [NiOOH, the negative electrode active material into a plate of metal cadmium, nickel-cadmium battery discharge, the board of cathode active material into nickel hydroxide Asia , The negative electrode active material into a plate of cadmium hydroxide.

1. Discharge in the process of electrochemical reaction

(1) negative reaction

     On the negative cadmium after the loss of two electronic into the price of cadmium-Cd2 +, and then immediately with the solution of the two hydroxide ion of OH-generation cadmium hydroxide Cd (OH) 2, deposition to the anode plate.

 

(2) positive reaction

     The board of cathode material is nickel hydroxide (NiOOH) crystal. For the price of nickel ions are three (Ni3 +), two each in the lattice of nickel ions can be obtained from the circuit outside the negative electrode to two electronic transfer, the price of generating two-2 Ni2 +. At the same time, the solution of every two water molecules to two ionizing hydrogen ions into the cathode plate, with lattice on the negative ions of oxygen combine the two, creating two hydroxide ion, and then with the lattice on the original two Hydroxide ions together, and the two second-generation nickel price of the two-nickel hydroxide crystals.


Will be more than the sum of the two, that is a nickel-cadmium battery discharge when the general reaction:

2. Recharging process in the chemical reaction

     Charging, the batteries will be positive and negative with the charger connected to the anode and cathode, and the internal battery discharge when exactly the opposite of the electrochemical reaction, that is, reduction in anode, cathode oxidation reactions.

(1) negative reaction

     Negative charge at the board of cadmium hydroxide, the first ionization ion and cadmium into hydrogen and oxygen ions, and ions from the outside of cadmium in electrical circuits to generate cadmium atom attached to the very board, and hydroxide ions into the solution to participate in positive reactions:

(2) positive reaction

     The role of outside power, the board of the cathode-nickel hydroxide lattice, the price of nickel ions two of the three lost a generation of electronic price of nickel ions, at the same time, two lattice hydroxide ions in the release of a hydrogen Ion, will remain in the lattice of oxygen anions, with the release of hydrogen ions in the solution of hydrogen and oxygen ions combine to form water molecules. Then, two three price of nickel ions and the two oxygen anions and the remaining two hydroxide ions combine to generate two nickel hydroxide crystals:

 

Will be more than the sum of the two, that is a nickel-cadmium rechargeable 40Y6799 batteries, the electrochemical reaction:

 

     At the end of rechargeable batteries, rechargeable batteries, will enable the current decomposition of water in the reaction, positive and negative board will be a large number of oxygen and hydrogen precipitation, the electrochemical reaction is as follows:

 

     From the above we can see that electrode reaction, to exclude Sodium hydroxide or potassium hydroxide is not directly involved in the response, since only conductive role. Reaction from the battery, charging water molecules generated in the process, in the course of discharging water consumption, so filling, in the course of discharge of electrolyte concentration in a small, which can not be detected density of charge and discharge level.

3. Terminal voltage

Adequate power, immediately disconnect the charging circuit, nickel-cadmium battery EMF up to around 1.5 V, but quickly fell to 1.31-1.36 V.

Nickel-cadmium battery terminal voltage with the charge and discharge process and changes can be under-said:

Filling Filling U = E + I charge R,

U-= E-- I-R,

     From the style, we can see that charging, the battery voltage discharge than when the high and the charge current is, the higher-voltage; discharge current is, the lower the voltage.

     When the nickel-cadmium battery to discharge current discharge standards, the average working voltage of 1.2 V. A discharge rate of 8 h, the 40Y6797 battery voltage dropped to 1.1 V, the battery-end, that is.

4. Capacity and capacity of the main factors affecting

     After the battery fully charged, to a certain discharge conditions, the requirement to release the termination voltage at the battery release of the total rated capacity as the battery capacity, with capacity Q discharge current and discharge time to express the product of that type are as follows:

Q = I t (Ah)

Nickel-cadmium battery capacity and the following factors:

’Ω the number of active substances;

’Ϊ discharge rate;

’Ϋ electrolyte.

     Discharge current direct impact on the termination voltage discharge. Termination of the required voltage discharge, discharge current is, the smaller the battery capacity.

     The use of different components of the electrolyte, the 40Y6795 battery capacity and life have a certain impact. Typically, in high-temperature environment, in order to improve battery capacity, often add a small amount of electrolytes in lithium hydroxide to form the mixed solution. Experimental proof: a litre of electrolyte added 15 ~ 20 g aquifer lithium hydroxide, at normal temperature, capacity can be increased by 4% to 5%, at 40 ‘ζ, the capacity can be increased by 20%. However, the electrolyte lithium-ion over the content, not only increase the resistance to the electrolyte, but also to remain in the cathode board lithium-ion (Li +) slowly infiltrated the internal lattice of positive changes in the chemical have harmful effects .

     Electrolyte temperature on a greater impact on the capacity of the battery. This is because as the electrolyte temperature increases, the active substance of the plate chemical reaction also gradually improving.

     Electrolyte in the more harmful impurities, the smaller the battery capacity. The main harmful impurities are carbonate and sulfate. They can increase the resistance of electrolyte, when the low temperature and crystallization easy to plug the porous plate so that the battery capacity dropped significantly. In addition, the carbonate ion and also negative plates, cadmium carbonate attached to generate negative plates on the surface, thus leading to bad conductive to increase the resistance of the battery, the capacity decline.

5. Internal resistance

Nickel-cadmium batteries and the internal resistance of the electrolyte conductivity, structure and size of the plate, and electrolyte conductivity with the density and temperature. Battery electrolyte mainly by the internal resistance of the resistance decision. Potassium hydroxide and sodium hydroxide solution with the density of the resistance coefficient and variable. 18 ‘ζ, potassium hydroxide solution of sodium hydroxide solution and the least resistance coefficient. Usually nickel-cadmium 40Y6793 batteries can be used under the resistance of computing:


6. Efficiency and life

In normal use conditions, the nickel-cadmium battery capacity ¦Η Ah efficiency of 67% -75%, electric energy efficiency ¦Η Wh 55% to 65%, cycle life of about 2000 times. ¦§ Ah capacity and efficiency of electric energy efficiency ¦Η Wh formula is as follows:


(U-Charge and U should take the average voltage)

7. Memory effect

Nickel-cadmium batteries used in the process, if not all electricity End began to take charge, discharge, next time, we can not produce all the electricity. For example, nickel-cadmium batteries only produce 80 percent of the electricity after the start charging, fully charged, the batteries can only produce 80 percent of electricity consumption, a phenomenon called the memory effect.

End all-electric battery, is the crystallization of a small board. After the discharge of the batteries, nickel hydroxide Asia have not been completely turned into nickel hydroxide, the remaining nickel hydroxide Asia will be combined together to form larger crystals. Crystal larger nickel-cadmium battery is a main reason for the memory effect.

Nickel-metal hydride batteries works

     Nickel-metal hydride batteries and the same volume compared with the nickel-cadmium battery, the capacity to be doubled, charge and discharge cycle life expectancy is longer, and no memory effect. Nickel-hydrogen battery cathode active material for the NiOOH (discharge) and Ni (OH) 2 (charging), the negative plates active substances for H2 (discharge) and H2O (charging), with 30 percent of the electrolyte hydroxide Potassium solution, charge and discharge the electrochemical reaction is as follows:

 


     Seen from the equation: charging, negative precipitation hydrogen, stored in containers, from cathode-nickel hydroxide, a nickel hydroxide (NiOOH) and H2O; discharge when the hydrogen is consumed on the anode, cathode changed from nickel hydroxide Nickel hydroxide into Asia.

Excessive charging of the electrochemical reaction:

 

     From the formula that the 02K7052 battery charging excessive, the cathode plate precipitation oxygen, hydrogen precipitation negative plates. As a catalyst for the hydrogen electrode area, and hydrogen can readily spread to hydrogen electrode surface, therefore, hydrogen and oxygen in the battery can be easily combined to generate internal water so that the containers of gas pressure remains unchanged, this further compounded the Rates soon, so that the concentration of oxygen in the internal battery, no more than a few per thousand.

     Reaction from the above we can see that the response of nickel-hydrogen batteries and nickel-cadmium batteries similar, only negative charge and discharge process of product different from the reaction of the latter two can be seen, nickel-hydrogen batteries can also cause sealed structure . Nickel-metal hydride batteries used in multi-KOH electrolyte solution and to add a small amount of LiOH. Divide or use POROUS Vinylon non-woven fabrics such as nylon nonwoven. In order to prevent rechargeable batteries during the latter part of the internal pressure too high, battery equipped with anti-explosive device.

Of batteries

     Nickel-cadmium batteries characteristic curve as shown in Figure 1. When the constant current charge just to put End of battery power when a pressure drop due to internal resistance battery, battery voltage soon rise (A). Since then, the battery charge start, the battery voltage to a lower rate continued to rise. In this context (AB between), the electrochemical reaction to generate a certain rate of oxygen, the oxygen at the same time also with the same rate combined with hydrogen, therefore, the internal battery temperature and low gas pressure.


Figure 1 nickel-cadmium battery charging curve


     Battery charging process, the oxygen above the compound of oxygen, increased pressure within the battery. Battery * within the normal pressure of about 1 lb / 2 inches. The charge, according to charging rate, the battery internal pressure will soon increase to 100 pounds force / 2 inches or higher.

     Rechargeable batteries on the various methods, nickel-cadmium batteries, the gas is a key issue. Bubble gathered at the plate surface, will reduce the plate surface chemical reactions involved in the area and increase the resistance of the battery. When a rechargeable battery, the large amounts of gas, if not quickly compound, battery internal pressure will increase significantly, this will damage the 02K7055 battery. In addition, too much pressure, a sealed battery will open pores, so that the electrolyte Yisan. If the electrolyte repeatedly put through the stomata Yisan, the thick of the electrolyte increases, inter-plate transfer more difficult, increase the resistance of the battery, the capacity decline.

     After a certain period of time after (C), electrolyte begin to bubble, these bubbles gathered at the plate surface, the effective area to reduce the plate, so the impedance of the battery increase, the battery voltage start up faster. This is close to adequate electric signal.

     Adequate power, the battery charge is not converted to the current battery energy storage, but have a board of oxygen in the ultra-positive potential. Oxygen is due to electrolysis and the electrolyte, is not due to the reduction of cadmium hydroxide caused by cadmium. Potassium hydroxide and water in the composition of the electrolyte, hydrogen and oxygen ions into oxygen, water and free electrons, the reaction-to 4 OH-‘ϊ O2 ‘ό +2 H2O +4 e -


     Although the electrolyte of oxygen can quickly produce negative plates in the surface of the electrolyte in the compound, but the battery temperature still significantly higher. In addition because of the charge current used to generate oxygen, so the pressure within the 02K7053 battery increase.

     As the large number of hydrogen and oxygen ions from the rarely than in the cadmium hydroxide more easily in the decomposition of oxygen, the temperature inside the battery sharp rise, so that the battery voltage drops. So the battery voltage curve peak (D).

     Electrolyte, and the formation of oxygen is exothermic reaction, a rechargeable battery, (E), continuously produce oxygen, so that the battery temperature and pressure increased. If mandatory emission gases, will lead to reduced electrolyte, the battery capacity decline and damage the battery. If the gas can not be quickly discharged, the battery will be explosive.

     Use low-rate constant trickle charge, the battery will have a dendrite. These dendrite to the plate through the gap between the spread. In the proliferation of the more serious cases, these dendritic cells will cause some or all of short-circuit.

     The rechargeable nickel-metal hydride batteries and nickel-cadmium batteries of similar, charging them in the course of the voltage and temperature curve in Figure 1-2 and 1-3 as shown in Fig. We can see that the end-of-charge, nickel-cadmium battery voltage drop than the nickel-metal hydride batteries is much greater. When the battery capacity of the rated capacity of 80 percent previously, nickel-cadmium battery temperature rise slowly, when the battery capacity reached 90% after the nickel-cadmium batteries before the temperature rose rapidly. When fully charged 02K7053 battery basic, nickel-cadmium / nickel-hydrogen battery temperature rise rate is basically the same.

 


Charging process and the charging method

 

     Battery charging process can generally be classified into pre-charge, fast charge, charge up, the trickle charge four stages.

     In the long term or not the new batteries, used a fast start charging, it will affect the life of the battery. Therefore, the battery should be used on the current charge, the charge to meet certain conditions, known as the pre-charge at this stage.

     Fast charging is to use the current charge, the rapid restoration of battery power. Fast charge rate of 1 C above normal in the rapid charge from the battery capacity and charging rate decision.

     In order to avoid the charge, a small number of current rechargeable battery charger. Nickel-cadmium rechargeable batteries normal, acceptable C/10 or lower charge rate, this time to charge more than 10 h. A small current charging, the battery will not have too much gas, battery temperature will not be too high. As long as the battery charger received, the constant current low rate of the battery charger will be able to provide very small trickle charge current. Current use of small battery charging, the battery in the amount of heat generated can be naturally dispersed.

     Trickle chargers main problem is charging too slow, for example, the storage capacity of 1 Ah batteries, a rechargeable C/10 rate, the charging time to 10 h above. In addition, the rechargeable 02K6928 battery low rate of repeated charging, but also will produce dendrite. Most trickle chargers, all without any voltage or temperature feedback control and therefore can not guarantee sufficient battery power immediately after the shutdown charger.

     Rapid charging at constant current charging and charging the two pulse, constant current charging is a constant current of the current charge, the charge is the first pulse by pulse current of batteries. Then let the battery discharge, so cycle. Battery pulse amplitude great, a very narrow width. Usually discharge pulse amplitude of the pulse for charging three times around. Although the amplitude and pulse discharge capacity of the battery, but the charge current amplitude and the ratio remains unchanged, pulse charging, the charge current wave as shown in Figure 1-4.


     Charging process, the nickel-cadmium batteries in the nickel hydroxide reduced to sub-nickel hydroxide, cadmium hydroxide reduced to cadmium. In the course of the bubble, gathered on both sides of the plate, this will reduce the effective area of the plate, the plate so that the internal resistance increases. Since the effective area of plate smaller, filling in all of the time required to increase electricity consumption.

     Join the discharge pulse, the bubble left the anode plate with the board and the oxygen compound. This polarization process to reduce the cell's internal pressure, temperature and internal resistance. At the same time, filling most of the 02K7054 battery charge is converted to chemical energy, and will not change as a gas and heat.

     Charge and discharge pulse width of the plate choice should be able to guarantee restoration of the original crystal structure, thereby eliminating memory effect. Used to discharge polarization measures, can improve efficiency and allow charging high current fast charge

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Friday, June 20, 2008 - Maximize your apple Laptop Battery Performance

There are several steps you can take to insure that you get maximum performance from your Dell laptop battery:
Breaking In New Dell 1691P battery  - new batteries come in a discharged condition and must be fully charged before use. It is recommended that you fully charge and discharge your new battery two to four times to allow it to reach its maximum rated capacity.
Preventing the Memory Effect - Keep your Dell Inspiron 9400 batteryhealthy by fully charging and then fully discharging it at least once every two to three weeks. Exceptions to the rule are Li-ion batteries which do not suffer from the memory effect.
Keep Your Batteries Clean - It's a good idea to clean dirty battery contacts with a cotton swab and alcohol. This helps maintain a good connection between the Dell 75UYF batteryand your portable device.
Exercise Your Battery - Do not leave your battery dormant for long periods of time. We recommend using the battery at least once every two to three weeks. If a battery has not been used for a long period of time, perform the new battery break in procedure described above.
Battery Storage - If you don't plan on using the battery for a month or more, we recommend storing it in a clean, dry, cool place away from heat and metal objects. Ni-Cd, NiMH and Li-ion Dell Inspiron 6000 battery will self-discharge during storage; remember to break them in before use. Sealed Lead Acid (SLA) batteries must be kept at full charge during storage. This is usually achieved by using special trickle chargers. If you do not have a trickle charger, do not attempt to store SLA batteries for more than three months.
For Notebook Users - To get maximum performance from your Dell 75UYF battery, fully optimize the notebook's power management featuresprior to use. Power management is a trade off: better power conservation in exchange for lesser computer performance. The power management system conserves Dell Latitude CPi battery power by setting the processor to run at a slower speed, dimming the screen, spinning down the hard drive when it's not in use and causing the machine to go into sleep mode when inactive. Your notebook user's guide will provide information relating to specific power management features
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Friday, June 20, 2008 - How to rebuild a Li-Ion battery pack

Did you recently notice poor performance of your Toshiba laptop battery ?. Don't be taken aback, this is happening even to the best battery! Now days Li-Ion batteries are widely used in portable devices due to there excellent energy to weight ratio and for the reason they are not suffering from "memory effect".

   These two reasons make them the best choice on portable devices, but not suffering from "memory effect" doesn't mean it will last for ever! Chemical conversions inside the battery make it to produce electric energy but these chemical reactions aim to attenuate as time and charge cycles pass over.

   When the battery life drops significantly it's time to search for a replacement Toshiba PA2487U battery , but you will recently find out that most of notebook batteries cost almost 1/3 to 1/2 the price of the laptop at the time you will need to replace the battery. So if you want to keep your laptop but don't want to spend much money for Toshiba PA3107U-1BRS battery  replacement it's time to think about rebuild it your own, replacing each individual cell inside the pack.

But before step on this you must consider many parameters messing around Li-Ion batteries, about the way they are charged and the way you must handle them

 In this article we will discuss how to handle Li-Ion batteries to avoid any malfunction, the precautions you must take, the way Toshiba PA3107U-1BRS battery  are charged, the protection circuits used and finally you can find a step by step guide on how to reconstruct a Fujitsu - Siemens Lifebook S-Series FPCBP25 battery pack. This guide can also be read as a tutorial on how to rebuild other kind of Li-Ion battery packs except the one we will use here.
 


 It's recommended to read the following details in order to understand how a Li-Ion Toshiba PA3176U-1BRS battery  must be handled to avoid any injury, before proceed to the reconstruction of the pack.
  


 Overview

Li-Ion (and Li-Po) Toshiba PA3191U-1BRS battery are leading edge battery technology and consists ideal selection in use on portable computers and cellular phones due to their high energy density and high voltage. A typical Li-Ion cell is rated at 3,6V and this is three times more than the typical NiCd or NiMH cell voltage (1,2V).

 

 Structure
Li-Ion cell has a tree layer structure. A positive electrode plate (made with Lithium Cobalt oxide - cathode), a negative electrode plate (made with specialty carbon - anode) and a separator layer.

Inside the Toshiba PA3331U-1BRS battery also exists a electrolyte which is a lithium salt in an organic solvent.

 Li-Ion is also equipped with a variety of safety measures and protective electronics and/or fuses to prevent reverse polarity, over voltage and over heating and also have a pressure release valve and a safety vent to prevent battery from burst.


 Never short circuit, reverse polarity, disassemble, damage or heat over 100 degrees Celsius a Li-Ion cell. That can be really dangerous.
  
 

Toshiba PA3356U-1BRS battery uses lithium cobalt oxide as positive electrode - cathode - and a high crystallized special carbon as negative electrode - anode.

Also an organic solvent specialized to be used with the specific carbon works like electrolytic fluid.

The chemical reaction that takes place inside the battery is as follows, during charge and discharge operation:

 

The main principle behind the chemical reaction is one where lithium in positive electrode material is ionized during charge and moves from layer to layer in the negative electrode (as illustrated to the left image).

During discharge Li ions move to the positive electrode where embodies the original compound.
 

 Features of lithium Ion batteries

 High energy density that reaches 400 Wh/L (volumetric energy density) or 160Wh/Kg (mass energy density).
 High voltage. Nominal voltage of 3,6V or even 3,7V on newer Li-Ion batteries.
 No memory effect. Can be charged any time, but they are not as durable as NiMH and NiCd batteries.
 High charge currents (0,5-1A) that lead to small charging times (around 2-4 hours).
 Flat discharge voltage allowing the device to stable power throughout the discharge period.
 Typical charging Voltage 4,2 ?0,05V.
 Charging method: constant current - constant voltage (CV-CC).
 Typical operation voltage 2,8V to 4,2V
 Recommended temperature range 0-40


 Charging Characteristics

Charging method is constant current - constant voltage (CV-CC). This means charging with constant current until the 4.2V are reached by the cell (or 4,2V x the number of cells connected in series) and continuing with constant voltage until the current drops to zero. The charge time depends on the charge level of the battery and varies from 2-4 hours for full charge. Also Li-Ion cannot fast charge as this will increase their temperature above limits. Charging time increases at lower temperatures.


Typical charging characteristic

Charge current is recommended to be set at 0,7CmA (where C is Toshiba PA3383U-1BRS battery capacity). If voltage is below 2,9V per cell it's recommended to charge at 0,1CmA. Charging environment must have a temperature between 0-40. Maximum discharge current must not exceeds 1.0CmA and discharge voltage must not go below 3,0V

 

 Capacity

At a typical 100% charge level at 25, Li-ion batteries irreversibly lose approximately 20% capacity per year from the time they are manufactured, even when unused. (6% at 0, 20% at 25, 35% at 40). When stored at 40% charge level, these figures are reduced to 2%, 4%, 15% at 0, 25 and 40 respectively. Every deep discharge cycle decreases their capacity also.


Typical capacity characteristic over charge cycles

100 cycles leave the Toshiba PA3384U-1BRS battery with about 75% to 85% of the original capacity. When used in notebook computers or cellular phones, this rate of deterioration means that after three to five years the battery will have capacities too low to be still usable.


 Tip: To increase battery life store it at 40% level at low temperatures (even to the refrigerator but not below 0 degrees Celsius) and never discharge it full. Charge it early and often. Excess heat can damage the battery. Also charge once a year to prevent overdischarge.
 

 

 Self discharge

One great advantage of Li-Ion Toshiba Satellite 4000 battery is their low self-discharge rate of only approximately 5% per month, compared with over 30% per month and 20% per month in nickel metal hydride batteries and nickel cadmium batteries respectively.


  Chemistry Type Ni-Cd Ni-MH Lead acid Li-ion Cylindrical Li-ion Prismatic Li-Po
 Nominal Voltage (V) 1.2 1.2 2,1 3.6 3.6 / 3.7 3.6
 Specific Energy (Wh/Kg) 50 70 30 80 100-160 140
 Specific Energy (Wh/L) 150 200 - - 250-360 -
 Cycle Life (Times) 500 560 - 1000  1000  -
 Environmental hazard low medium medium high high high
 Safety High High medium low low low
 Cost low medium low high high high
 Self-Discharge Rate (%/month) 25-30 30-35 - 6-9
 6-9
 -
 Memory Effect yes yes yes no no no

Comparison table of the most common Toshiba Satellite A75 battery types

 Precautions

Be sure to follow the safety rules listed below (PANASONIC recommendations):

• Do not place the battery in fire or heat the battery.
• Do not install the battery backwards so that the polarity is reversed.
• Do not connect the positive terminal and the negative terminal of the battery to each other with any metal object.
• Do not carry or store the batteries together with necklaces, hairpins, or other metal objects.
• Do not pierce the battery with nails, strike the battery with a hammer, step on the battery, or otherwise
subject it to strong impacts or shocks.
• Do not solder directly onto the battery.
• Do not expose the battery to water or salt water, or allow the battery to get wet.
•  Do not disassemble or modify the battery. The battery contains safety and protection devices which, if damaged, may cause the battery to generate heat, rupture or ignite.
•  Do not place the battery on or near fires, stoves, or other high-temperature locations. Do not place the battery in direct sunshine, or use or store the battery inside cars in hot weather. Doing so may cause the battery to generate heat, rupture, or ignite. Using the battery in this manner may also result in a loss of performance and a shortened life expectancy


 Use common sense precautions. Do not short circuit, overcharge, crush, mutilate, nail penetrate, incinerate, reverse polarity, heat above 100 degrees Celsius, solder directly on the metal can. Dispose them following local batteries disposal rules.
 

 

 Safety circuits inside a Li-Ion Toshiba Satellite A70-S2591 battery pack

Inside a Li-Ion pack there is always a safety circuit that consists of four main sections:

1. The controller IC that monitors each cell (or parallel cells) voltage and prevents the cells to overcharge or overdischarge controlling accordingly the cutoff switches. Also the voltage across the switches is monitors in order to prevent  over current.
2. The control switches that usually comprises FET structures that cutoff the charge or discharge depending on the control signals of the controller IC.
3. The temperature fuse that cutoff the current if the control switches experience abnormal heating. This fuse is not recoverable.
4. The thermistor (usually PTC) that measure the battery temperature inside the pack. It's terminals are connected to the charger so it can sense the temperature of the pack and control the charge current until the battery it's full charged.


 Battery packs made from Li-Ion cells always have protective circuits and PTC elements to monitor battery status any time. Never remove this circuitry as this will cause ignition.
 

 

Now you have read and understand all the above information you see that charging a Li-Ion pack can't be done with simple charge methods used in other type of Toshiba Satellite A50 battery . So never charge a Li-Ion cell if you are not completely sure what you do.

 

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Friday, June 20, 2008 - Different DC Connector Types Used For Notebook Computers

This set of photos of different ThinkPad R50P battery with the DC connector to the laptop featured in the foreground is a web based illustration for The Laptop Repair Workbook. Replacing the connector on an AC adapter is easy, providing you can obtain one. Some replacement DC connectors are easily found at the local Radio Shack or electronics hobby store, but others are proprietary. You can often find the proprietary connectors for sale on the Internet if you search hard enough, but the easiest source is to take one off a dead IBM ThinkPad T43 battery You can often find these for sale on eBay. The proprietary three contact DC connector shown to the right is from a IBM ThinkPad T41 battery.

Both the Dell above and this Sony to the left feature an RF filter on the cord, very close to the connector. Not all laptop cords feature the filter, which I believe is to prevent harmonic RF noise from the switching power supply from entering the IBM ThinkPad T40 battery. I used to assume that the filter was there to prevent RF noise from the laptop from escaping via the power cord. From the standpoint of the laptop user, it doesn't really matter, but I should probably find a definitive answer some day. The center pin connector the Sony is using may or may not be proprietary, center pin connectors aren't that uncommon, but you have to match the pin diameter and the barrel diameter, and in some cases, the pin length is critical as well.

The Toshiba connector to the right looks like a standard barrel connector, but it has some subtle flat spots. I suspect it could be replaced with the right sized generic barrel connector, though it might end up being a little loose. The IBM ThinkPad R50 battery and connector shown below is a purely generic one, the connector end is a replacement purchased at Radio Shack. Finally, the connector at adapter at the bottom right is a clever 45 W design from Apple. It puts out 24V on stereo jack style pin. If you have an AC adapter with a failed connector that you absolutely can't find a connector for, the last refuge is to replace the power connector inside the laptop with a standard connector. 08K8214,92P1091 , 92P1089 , 92P1087 , 92P1075 , 92P1071 , 92P1060 , 92P1011 , 08K8214 , 08K8195 , 08K8193 , 08K8192 , 92P1101 , FRU 92P1069 , 08K8196 , 92P1102 , 92P1077 , 92P1073 , 92P1061 , 2P1013 , 08K8201 , 08K8199 , 08K8198 , 08K8197 , FRU 08K8193 , ThinkPad R60 , ThinkPad R60e , ThinkPad T60 , ThinkPad T60p , FRU 92P1139 , FRU 92P1137 , FRU 92P1133 , FRU 92P1131 , FRU 92P1129 , FRU 92P1141 , 40Y6795 , 41N5666 , 40Y6799 , 40Y6797 , FRU 92P1127 , ThinkPad R32 , ThinkPad R40

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Friday, June 20, 2008 - how to repair a laptop battery

The first laptop I ever owned was a Toshiba CDT1625 and the battery was down to 20 minutes life after about a month. I yelled about it at Toshiba until they sent me a new Apple laptop battery, which was stone dead within a few weeks. Apple A1078 battery from some manufacturers have notoriously short lifespans (not mentioning any names here:-), and the Ni-MH (Nickel Metal Hydride Battery) which replaced NiCd (Nickel Cadmium) in most applications just aren't that much better. So, I thought I'd crack open the stone dead battery back and see if it could be rebuilt. The first thing I learned is that Apple A1008 battery packs aren't built to be rebuilt, they GLUE the things closed. Took some serious prying to get the thing battery pack open, but definitely in reusable condition.

There isn't a whole lot to a Apple A1148 battery, just a hard plastic shell, enough individual cells to make up the required voltage, and a thermocouple. The black wire scotch-taped between two battery cells is the thermocouple, and it's positioned to measure the air temperature in the battery pack, not the actual battery surface temperature. Maybe that's why the batteries fail so fast. The only other component in the Apple M8244 battery  pack is the little circuit board (below), which has nothing on it but the contacts for the notebook DC circuitry. Looking at it from the outside, you would have thought there was some fancy charging circuit inside, not so. When you buy a replacement Apple M7426 battery, you're just getting a new set of cells to run down.

The individual cells that make up the laptop battery are simply strapped together with little contact strips which are soldered in place (below). To repair a laptop battery, you need to replace all the cells and resolder, but here's the problem. I searched around for a price on the cells, Sanyo HR-4/3AU, and the best price I could find was over $5. With nine 1.2V cells required to make up the 10.8V battery, I'd need to spend around $50 to replace the cells and have a replacement battery. On the other hand, I can buy a new Apple M6091 batteryfor $69.99 without even shopping around, that's the first one that came up in Google. To cost effectively repair a Toshiba laptop battery, you'd either need to find the replacement cells wholesale, or be doing it for a laptop whose battery is just ridiculously overpriced to start with. Live and learn.

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Wednesday, June 18, 2008 - Characteristics of commonly used rechargeable batteries

  1. Internal resistance of a battery pack varies with cell rating, type of protection circuit and number of cells. Protection circuit of Li‑ion and Li-polymer adds about 100mW.
  2. Cycle life is based on battery receiving regular maintenance. Failing to driver apply periodic full discharge cycles may reduce the cycle life by a factor of three.
  3. Cycle life is based on the depth of discharge. Shallow discharges provide more cycles than deep discharges.
  4. The discharge is highest immediately after charge, then tapers off. The NiCd capacity decreases 10% in the first 24h, then declines to about 10% every 30 days thereafter. Self-discharge increases with higher temperature.
  5. Internal protection circuits typically consume 3% of the stored energy per month.
  6. 1.25V is the open cell voltage. 1.2V is the commonly used value. There is no difference between the cells; it is simply a method of rating.
  7. Capable of high current pulses.
  8. Applies to discharge only; charge temperature range is more confined.
  9. Maintenance may be in the form of ‘equalizing’ or ‘topping’ charge.
  10. Cost of battery for commercially available portable devices.
  11. Derived from the battery price divided by cycle life. Does not include the cost of electricity and chargers. Acer Apple Asus Compaq DELL Fujitsu HP IBM Sony Toshiba

Observation: It is interesting to note that NiCd has the shortest charge time, delivers the highest load current and offers the lowest overall cost-per-cycle, but has the most demanding maintenance requirements.http://www.ec8080.com/

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Tuesday, June 17, 2008 - What is the perfect battery?

We often get puzzled by announcements of new batteries that are said to offer very high energy densities, deliver 1000 charge/discharge cycle and are paper-thin. Are they real?  Perhaps ?but not in one and the same battery. Canon Sony Nikon Olympus Kodak Panasonic minolta Casio Ricoh Pentax FUJIFILM Kyocera Samsung sanyo  While one battery type may be designed for small size and long runtime, this pack will not last and wear out prematurely. Another battery may be built for long life, but the size is big and bulky. A third battery may provide all the desirable attributes, but the price would be too high for commercial use.

Battery manufacturers are well aware of customer needs and have responded by offering packs that best suit the specific applications. The mobile phone industry is an example of clever adaptation. Emphasis is placed on small size, high energy density and low price. Longevity comes in second.

The inscription of NiMH on a battery pack does not automatically guarantee high energy density. A prismatic Nickel-Metal Hydride battery for a mobile phone, for example, is made for slim geometry. Such a pack provides an energy density of about 60Wh/kg and the cycle count is around 300. In comparison, a cylindrical NiMH offers energy densities of 80Wh/kg and higher. Still, the cycle count of this battery is moderate to low. High durability NiMH batteries, which endure 1000 discharges, are commonly packaged in bulky cylindrical cells. The energy density of these cells is a modest 70Wh/kg.

Compromises also exist on lithium-based batteries. Acer Apple Asus Compaq DELL Fujitsu HP IBM Sony Toshiba  Li‑ion packs are being produced for defense applications that far exceed the energy density of the commercial equivalent. Unfortunately, these super-high capacity Li‑ion batteries are deemed unsafe in the hands of the public and the high price puts them out of reach of the commercial market.

In this article we look at the advantages and limitations of the commercial battery. The so-called miracle battery that merely live in controlled environments is excluded. We scrutinize the batteries not only in terms of energy density but also longevity, load characteristics, maintenance requirements, self-discharge and operational costs. Since NiCd remains a standard against which other batteries are compared, we evaluate alternative chemistries against this classic battery type.

Nickel Cadmium (NiCd) ?mature and well understood but relatively low in energy density. The NiCd is used where long life, high discharge rate and economical price are important. Main applications are two-way radios, biomedical equipment, professional video cameras and power tools. The NiCd contains toxic metals and is environmentally unfriendly.

Nickel-Metal Hydride (NiMH) ?has a higher energy density compared to the NiCd at the expense of reduced cycle life. Sony panasonic Canon JVC Samsung Sharp HITACHI

NiMH contains no toxic metals. Applications include mobile phones and laptop computers.

Lead Acid ?most economical for larger power applications where weight is of little concern. The lead acid battery is the preferred choice for hospital equipment, wheelchairs, emergency lighting and UPS systems.

Lithium Ion (Li‑ion) ?fastest growing battery system. Li‑ion is used where high-energy density and lightweight is of prime importance. The technology is fragile and a protection circuit is required to assure safety. Applications include notebook computers and cellular phones.

Lithium Ion Polymer (Li‑ion polymer) ?offers the attributes of the Li-ion in ultra-slim geometry and simplified packaging. Main applications are mobile phones.

 

Figure 1 compares the characteristics of the six most commonly used rechargeable battery systems in terms of energy density, cycle life, exercise requirements and cost. The figures are based on average ratings of commercially available batteries at the time of publication

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